Predictive Maintenance. Vibrations

Industrial vibrations

Continuous diagnosis for predictive maintenance.

Qartia Smart Technologies SL develops predictive maintenance solutions, in real time, based on advanced vibration analysis to anticipate failures in rotating machinery and industrial assets.

Our technology captures high-resolution signal directly in the plant, continuously analyzes the condition and transforms vibration data into actionable alerts for operations, maintenance and engineering.

The system early detects misalignments, imbalances, bearing wear, lack of lubrication and other degradation patterns before they cause unplanned shutdowns.

Qartia integrates sensors, proprietary electronics, private networks DECT NR+ and Artificial Intelligence models to deploy an end-to-end solution, even in complex industrial environments or without prior communications infrastructure.

The result is a more autonomous maintenance model, with lower operational risk, better OEE and greater traceability of the status of each asset.

Operational impact

From raw data to maintenance action.

Vibration sensor installed in industrial asset for predictive maintenance
12kHz

High resolution sensors

Vibration capture in the time and frequency domain to detect real changes in the machine state.

Continuous industrial vibration diagnosis dashboard
24/7

Continuous diagnostics

Severity and type of rotating defect available continuously to act before the breakdown.

Industrial interface for reading vibrations and standardized severity
ISO 10816 / 20816

Standardized severity

Risk classification under recognized industrial criteria for operations, maintenance and engineering.

Installation of vibration sensors in an industrial plant to improve OEE
Visible ROI

Fewer stops and more OEE

Prioritization of interventions by real criticality of the asset and by avoided cost of downtime.

Proposal Qartia

Expert diagnosis and prediction with AI.

The Qartia vibration line works with intelligent condition capture, severity diagnosis and predictive models designed to anticipate degradation.

  • Detection of misalignment, imbalance, bearing wear, lack of lubrication or cavitation.
  • Agnostic solution to sensorization platform and manufacturer: own hardware or integration with customer sensors.
  • Preventive maintenance planning before unwanted shutdown.
  • Common reading of risk for operations, maintenance and engineering.
Vibration system electronics
Vibration system electronics aimed at acquisition, processing and continuous digitization in the plant.
Technical architecture

Edge + private network + analytics.

The technical architecture of Qartia is supported by proprietary hardware, DECT NR+ communications and an expert diagnostic engine with flexible deployment.

  • Accelerometers up to 12 kHz, acquisition platform and FFT for continuous measurement.
  • Communications DECT NR+ 5G, without operator, non-cellular, decentralized and in free spectrum.
  • Meshed topologies for factory coverage where other technologies perform worse.
  • LLM diagnostic assistant on client or on-premise/cloud, with criteria equivalent to category II expert.
Vibration modules for industry
Vibration modules prepared for DECT transmission, deployment on industrial assets and reliable connectivity in the plant.
Quick Activation

Executive pilot in 4 phases.

Phase 1

Selection of assets by operational criticality, failure history and maintenance window.

Phase 2

Deployment of sensors and networks in the field with validation of coverage and data quality.

Phase 3

Diagnosis, prediction and impact reporting with actionable alerts and prioritized recommendations.

Phase 4

Commercial closing with final economic proposal, implementation plan and service agreement.

MTBF

Less frequent failures and more stability in critical rotating machinery.

OEE

More plant availability and longer useful production time.

Risk per asset

Severity and frequency to prioritize where a stop costs the most money.

Traceability

Technical report for maintenance, operations and management with a technical and economic basis.

ALSO..... SENSORING INTEGRATION

Integration of sensorization technologies.

Qartia includes in its service catalog the integration of existing factory vibration sensors. Solutions such as those offered by companies such as SICK, YOKOHAWA, or FLUKE are integrated into our solution.

To this end, we have developed a visual and communications interface, compatible with technologies such as LoRa, Ethernet or Modbus, and adapted to the particularities of each manufacturer and each industrial environment.

Request a premium pilot on site.

The Qartia vibration proposal proposes rapid activation, measurable technical value and economic evaluation in weeks. This line is ready to continue expanding with cases, videos or real pilots.

Download vibrations brochure

Vibrations in action

Vibrational diagnosis and real deployment in the plant.